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Parts / bolts / pipes / etc sizes & dimensions thread

Posted: Tue Feb 21, 2012 4:49 pm
by nucleustylzlude
Right, figured I get this started as a rolling thread with requests and for people to add to, then I'll just update this first post with all info.

The purpose of the thread is to document a one stop shop for all sizes & dimensions of small items that need replacing or upgrading, such as nuts, bolts, pipes, and so on.

Here is the start (ones I could remember off the top of my head), let it blossom! :lol:

NUTS & BOLTS GENERALLY
Sizes are M# (bolt diameter) x #.# (thread pitch size) x ##mm long (threaded rod length) Qty # (number of them on our Preludes)

4TH GEN
- BOLT - Headlight retaining bolts in the slam panel = M6 x 1.0 x 16mm long Qty 4 (2 per headlight)
- BOLT - Radiator stay mount bolts fixed to slam panel = M6 x 1.0 x 16mm long Qty 4 (2 per stay mount)
- BOLT - Wing mounting bolts top - exposed in the engine bay = M6 x 1.0 x 16mm long Qty 6 (3 per wing)
- NUT - Front shock/damper top mount / coilover nuts (visible in the engine bay on strut tower = M10 x 1.25mm Qty 6 (3 each front shock) - torque 39Nm (28lbft)
- NUT - Rear shock/damper top mount / coilover nuts (visible in the boot on strut tower) = M10 x 1.25mm Qty 4 (2 each rear shock) - torque 39Nm (28lbft)
- NUT - Front upper arm / wishbone nuts (visible in the engine bay on strut tower) = Self locking M12 x 1.25mm Qty 4 (2 each wishbone) - torque 65Nm (47lbft)
- NUT - Rear upper arm / wishbone nuts (visible in the boot on strut tower) = Self locking M12 x 1.25mm Qty 4 (2 each wishbone) - torque 65Nm (47lbft)
- BOLT / NUT – EGR studs / nuts (for removal of EGR and studs and adding bolts = M8 x 1.25 x 16mm long max depth into intake manifold Qty 2

- Oil drain plug = M14 x 1.5 x ##mm
- Gearbox drain plug = M14 x 1.5 x ##mm



5TH GEN
-
-
-


FUEL SYSTEM
- Fuel supply and return hard line size = 5/16” O.D. (approx. 8mm)
- Fuel supply pipe into fuel filter: flare nut = 14 x 1.5mm flare nut - 17mm length but end 7mm into filter first not threaded.
- Fuel supply out of fuel filter to fuel rail - banjo bolt = 12 x 1.25mm - *Need to check this one and the length*
- Fuel return hose size – rubber pipe from FPR to hardline on firewall = 8mm I.D. & 14mm O.D. (2mm wall thickness)

AFTERMARKET
AEM Fuel Rail
- Large ports for supply and return lines -6 AN or 9/16” x 18
- Hole for fuel pressure regulator = 1/8 npt
- Spare port next to furl pressure regulator = 1/8 npt - for adding a fuel pressure gauge
- 1/2" bore inside the rail

AEM Hi-Flo Fuel Filter - Honda fitment
- Bottom port (supply line from tank) = M14 x 1.5mm
- Top port (to fuel rail) = M12 x 1.25mm


BRAKE SYSTEM
- Standard size brake pipes - copper/nickel/stainless steel/etc - 3/16th or 6.4mm
- Brake Master Cylinder flare nut...
- Front brake caliper carrier bolts to hub fixing = M12 x 1.25 x ##mm *Need to check length - size from manual* - torque 110Nm (80lbft)
- Front brake caliper to carrier slide bolt/guide pins = M10 x 1.00 x ##mm *Need to check length - size from manual* - torque 50Nm (36lbft)
- Rear brake caliper carrier bolts to hub fixing = M10 x 1.25 x ##mm *Need to check length - size from manual* - torque 39Nm (28lbft)
- Rear brake caliper to carrier slide bolt/guide pins = M8 x #.## x ##mm *Need to check length - size from manual* - torque 23Nm (17lbft)

POWER STEERING SYSTEM
Steering Rack hardline and flare nut sizes:
Image
- Lines 1 & 2 = 4/16” O.D. (3/16") - flare nut = M12 x 1.0mm
- Lines 3 = 5/16” O.D. (4/16") - flare nut = M14 x 1.5mm
- Lines 1 & 2 = 6/16” O.D. (5/16") - flare nut = M16 x 1.5mm

COOLING SYSTEM
- Radiator main top and bottom hose jubilee clips = Approx 42mm Qty 4
-

SUSPENSION
- Rear lca to subframe bolt for 2ws 4th gen BB4 (Honda Part no.90167-SF1-003) =
M14 x #.## x 77mm (approx 35mm thread) Hex flange head bolt steel/zinc&yellow Grade 10 (Cost approx. £10/each from Honda)



LINKS

NUTS & BOLTS

http://www.pro-bolt.com/
http://www.westfieldfasteners.co.uk/
http://www.tegiwaimports.com/prelude-dress-up/


Fuel / Brakes / Fittings

http://www.speedflowshop.co.uk/
https://secure.demonweb.co.uk/earls100/earls_shop/


I'll combine things between 4th & 5th gens as and when people confirm them.

I'll add some more when I've got my pad from the garage and 5 minutes.

Also if you want something added, or someone to find out, post a reply asking for a request. :wink:


Cheers,


Rob

Posted: Tue Feb 21, 2012 6:55 pm
by NafemanNathan
Great idea Rob :) Can I just ask one thing though?... :lol:

Can you give bolt specs like...

"Headlight retaining bolts in the slam panel = M6 x 1.0 x 16mm long Qty 4 (2 per headlight)"

That's a pretty standard format in the engineering industry, so will make it easier for others to search, especially the "M6 x 1.0" part.

Also, would t be easier to use "#" instead of "X" to represent a number in the OP? ;-)

:lol:

Posted: Tue Feb 21, 2012 7:41 pm
by nucleustylzlude
Alright know it all! :lol:

I'll tweak it later, off out now.

Any other suggestions, additions & requests welcome. :D

Posted: Wed Feb 22, 2012 12:05 pm
by nucleustylzlude
Happy now! ;)

Posted: Wed Feb 22, 2012 12:05 pm
by JayJay
I don't see any #'s ;)

Posted: Wed Feb 22, 2012 12:07 pm
by indigolemon
JayJay wrote:I don't see any #'s ;)
http://www.specsavers.co.uk/ :?:

Posted: Wed Feb 22, 2012 12:10 pm
by nucleustylzlude
indigolemon wrote:
JayJay wrote:I don't see any #'s ;)
http://www.specsavers.co.uk/ :?:
THIS! :facepalm:

Posted: Wed Feb 22, 2012 12:18 pm
by NafemanNathan
nucleustylzlude wrote:Happy now! ;)
Happier ;-)

The only thing now is if applicable bolt shaft length and thread length (ie. the thread might not go all the way up the length of the bolt, possibly like the caliper carrier bolts ;-) )

Posted: Wed Feb 22, 2012 12:24 pm
by nucleustylzlude
NafemanNathan wrote:
nucleustylzlude wrote:Happy now! ;)
Happier ;-)

The only thing now is if applicable bolt shaft length and thread length (ie. the thread might not go all the way up the length of the bolt, possibly like the caliper carrier bolts ;-) )
You want me to write that on my screen in blood too? :roll: :lol:

I'll add that maybe as a side note for specific bolts, what do you think? You work with Engineers allday, I just count these things up and price them day to day! :lol:

Posted: Wed Feb 22, 2012 12:32 pm
by JayJay
Alright, I was looking in the wrong spot :facepalm: