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Oil cooler o-ring replacement

As much of the Lude knowledge we have in one handy place
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Post by nucleustylzlude » Thu May 30, 2013 1:01 pm

8)

Good write-up!

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Post by wurlycorner » Wed Jun 05, 2013 1:48 pm

Ok, a few updates to this from doing this job at the weekend.
The guide above is really good but a few tips/observations from my experience and it includes a few pics hosted by ourselves as well rather than us potentially losing everything above.

It's a pretty quick job really and isn't rocket-science by any means.

Firstly, make sure the car is up nice and high on stands/blocks to make access easy when lying underneath from the front.
I had mine so the front tyres were just off the ground and found that was a comfortable height and sat the blocks under the front lower suspension arm mounts of the front subframe.

I did the job without draining any oil or coolant - neither are necessary or make any difference to how clean/messy the job is, but I would advise to do it when the car is cold for obvious reasons (not burning yourself :lol:) and less obvious reasons (the oil is thicker so won't run as much and you can be sure it's properly drained down to the bottom of the engine).

Here's some pics of what mine looked like before;
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From what I've read, that's classic examples of an oil cooler leak. It runs down the filter then drips off onto the driveshaft and header pipe.

To help keep the job as clean as possible I wiped up all the loose oil first and folded up a piece of kitchen roll and wedged it underneath the bottom of the oil cooler. Then I loosened the filter with a strap wrench (but didn't undo it yet) and then placed a plastic takeaway tray on top of the exhaust header pipe - I found this sat there perfectly and was positioned right underneath where any oil would drip out (I also had a bowl on the ground underneath that just in case).
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Then I reached up with my hand and undid the filter and removed it and all the oil was caught. I let that run dry and then removed the tray and wiped the back of the oil cooler dry.
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The guide above makes a big deal about using the right tools. This is true to a point. The centre bolt on the cooler is recessed inside it slightly and is pretty tightly done up and slippery, so don't try to use an open ended spanner at all, or a ring spanner unless it has enough angle on it that you can be sure to get full onto/around the nut. However, I found you don't need a long reach socket. A normal depth socket fitted mine fine;
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Where a long reach socket would help is in getting the ratchet clear of the driveshaft underneath (there isn't room to use an extension bar without hitting the back of the subframe) but you can do it ok with a socket. I say again, just make sure the socket is properly located on the nut, because the flanges are shallow and it will be slippery.

Again, I just loosened the bolt with the socket and then put the takeaway tray back on the downpipe and undid the rest of the bolt by hand so all the oil was caught. Once the bolt is out, the coil cooler will remain stuck to the back of the engine. Put the bowl back underneath far enough forward so it covers underneath the oil pressure switch and keep the takeaway tray in place. Then give the oil cooler a gentle tap on the bottom/side until it comes clear (alternatively you could grab the coolant pipes where the hose is clipped onto them with your hand and pull on them). Pull it backwards enough so the oil runs into the takeaway tray until it stops dripping.
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Once it's stopped dripping, remove the tray/bowl and wipe everything clean then you can remove the old seal. A stanley knife is the right thing to use here (I tried a bradawl too but that was no good and it is the blade ftw)
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You'll find that the old seal is quite hard and is flatter compared to the new one;
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Give the cooler and back of the block another really good clean, lightly oil up the new seal and put it in place on the cooler. I didn't have any problems getting it to stick (I didn't oil the cooler, just the seal).

Clean up the centre bolt (worth leaving a bit of oil on the threads), remove the kitchen roll from above the pressure switch, move the oil cooler back into location on the back of the engine and hold it steady with one hand while you use the other one to do it up hand tight. Then use your socket and torque wrench to do it up to the correct torque - same rules apply, make sure the socket is properly seated to avoid damaging the flats. I couldn't find the torque setting in the 4th gen Service manual (original release or the supplements) so just went on the figure in the write-up above and it worked fine.

Fit the filter, job done!
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Using the tray and kitchen roll above above meant I didn't get any oil all over my hand/running down my arm.

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Post by 94-si-vtec-jdm » Wed Feb 12, 2014 11:55 pm

wurlycorner wrote: I couldn't find the torque setting in the 4th gen Service manual (original release or the supplements) so just went on the figure in the write-up above and it worked fine.
@wurlycorner do you remember what that torque setting was? I've got a bit of a leak and I suspect it's coming from the oil cooler.
JC

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Post by wurlycorner » Thu Feb 13, 2014 12:06 am

Don't remember the setting, no, but the original write up was cribbed from here I think;

http://www.preludepower.com/forums/show ... p?t=324248

So have a look and see if it's there - should be.

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Post by 94-si-vtec-jdm » Thu Feb 13, 2014 12:17 am

Thanks Iain.

It's 54 lbs-ft if anyone else wanted to know.

I'm a little confused though as you were using a 32mm socket to undo the nut and he was adamant it was 30mm? :? Are there different sized nuts on the different engines (2.0l, 2.2 vtec, 2.3), or is it the different domestic markets?
JC

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Post by GJMHONDA2012 » Thu Feb 13, 2014 5:19 am

I read that it was 32mm socket

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Post by wurlycorner » Thu Feb 13, 2014 8:11 am

Don't know, I wouldn't expect there to be any differences in the nut size across engines or domestic markets, because they all use the same oil filter?

Either the original author or I must be wrong (it may be me, because the picture of the socket was taken after everything was finished so may have picked up the wrong one, as it was only to illustrate the point about socket depth).

Let us know what you find!

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Post by Vtecmec » Thu Feb 13, 2014 9:07 am

Mine was a 32mm bolt.

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Post by CARRisma » Sat Mar 19, 2016 3:42 pm

Blast from the past!

Thanks for the write up here. I had to replace my car's oil cooler O-ring during the week. Straight forward simple job, but as with a lot of car stuff, access was a bit fiddly. I think the most difficult part was getting the replacement O-ring to stay in-situ when refitting the oil cooler to the engine block.

Anyway, it does seem that different Preludes have different oil cooler bolts. Mine was a 30mm bolt, not 32mm. I did buy both 30mm and 32mm deep sockets in preparation as I read contradicting info.

If anyone is interested, the current Honda price for the O-ring (91316-PE7-730) is £3.49. A very cheap fix but still quite expensive for a piece of rubber!
2000 Honda Prelude 2.2 VTi (H22A8 / BB8).
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