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5th Gen Morimoto mini retrofits

Posted: Sun Feb 02, 2014 1:07 am
by andypont
I've finally got around to putting some HID projectors into my spare OEM headlights.
I spoke to a couple of people on US forums who were willing to do a retrofit for me, but it didn't seem cost effective due to them having to get some new pattern lights (rather than ship my spares over) and have shipping costs on top of the price of the projectors and labour cost for doing the work.

I decided that I was going to have a go myself - I had the headlights and a HID kit so what could possibly go wrong?! ;)
However, with not being brave I opted for the most basic of retrofits and order some RHD mini H1 bi-xenon projectors from a company in the USA. For those that don't know the minis (as the name would suggest) are a small projector that fits, almost entirely inside the headlight body. Rather than a big square hole to be cut into the reflector all it needs is a 24mm (I think) round hole as there is a male thread on the projector for mounting.

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The back of the reflector body also has to be ground flat.
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I was thinking about spraying the headlight trim black to give a different look to the lights, but hadn't really considered painting the reflectors until I got the lights apart. One of them was pristine, but the other had quite a bit of the chrome finish off the dip beam reflector.
As this is no longer reflecting anything I decided to mask out the main beam reflector and spray everything else.

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The almost finished result.
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I like the look of them, and hope that's still the case when I get them back on the car.

I just need to seal the lights back up after fitting, and wiring up the bulbs, to make sure I have the projectors set horizontally.
With these being bi-xenon units they have a solenoid in that operates a flap for dip mean. The bulb stays lit whenever the lights are on but the flap blocks anything above a set level to prevent glare. On main beam the flap is down to allow all light through into the projector. I am going to keep my existing halogen main beam too, so will simply tap into it's feed to operate the solenoid.
I'll keep you posted on performance of the lights once I get them fitted - Fingers crossed for a dry weather Sunday!

Posted: Sun Feb 02, 2014 10:42 am
by wurlycorner
Woah, fantastic, interested to see how this goes...

Posted: Sun Feb 02, 2014 10:55 am
by RattyMcClelland
Sweet. Mine are bi xenon. The high beam positive and negative plug into the solenoid.
My oem high beam are now gone.
The bottom reflector bowl is now just forthe sidelights only.

Posted: Sun Feb 02, 2014 11:57 am
by andypont
I don't blame you for not using the bottom reflector. That's the easiest way of getting the alignment right.
I'm hoping that once the dip beam is set correctly the original main is still in the right area to add something to the light output of the projector.

Posted: Sun Feb 02, 2014 12:21 pm
by Kawa
Looking good 8-)

Posted: Sun Feb 02, 2014 1:48 pm
by rob quilter
Nice work!

8-)

Posted: Sun Feb 02, 2014 1:55 pm
by nitin_s1
Great work. :twisted:

Posted: Sun Feb 02, 2014 2:43 pm
by mercutio
looking good buddy

Posted: Sun Feb 02, 2014 4:44 pm
by andypont
I got them fitted today, but photos will have to wait. I don't want you all to see how filthy my car is right now! :lol:

Posted: Sun Feb 02, 2014 8:11 pm
by Merlin
They look great.