
There is a split pretty much the entire way around the circumference. This was a brand new Honda OEM pulley and I don't think this is right having done approx 2k miles (1k after full tuning) and need to think what to do now.
As far as I'm concerned here are my options:
1) Solid Aluminium Pulley (no harmonic damper). Don't like this idea as I don't like the idea of premature wear on my bearings etc. I want this engine to last a while
2) Another OEM Pulley. Not sure this will help, I doubt the new one I bought last time had defects. Can't see moving forward going this route. Then again, I can't find anyone else to have issues with a honda pulley this new....
3) Uprated aftermarket harmonic damper pulley - ATI. Sounds good, but $350 plus shipping. Link: http://www.atiracing.com/products/dampe ... mhonda.htm
First and foremost I'd like to try and understand WHY this is happening. I guess its a combination of heat, the alt (belt) restricting outer pulley section movement and just pure torque rotating the inner section faster than the rubber can keep up? Surely then the only answer is an uprated shore hardness of rubber material.
If I ran no alternator, would the same thing happen? Ie is it due more to the torque or the restriction provided by the alt and its belt
Any thoughts? Scared to drive her now incase the outer section flies off
Thanks,
Chris