Sounds like a bad earth or a dodgey switch.
You say you've had a freshly painted valve cover put on... Have you reconnected the earth strap on the cam gear side? And if so, have you exposed bare metal underneath the connection on the valve cover to make a decent contact?
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lights switch off at night time (scary)
- NafemanNathan
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- Ted
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switch.
that is all.
that is all.
if it aint broke don't fix it https://www.facebook.com/pages/tram-roa ... 8502699270
- Ted
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i have had this on other cars and yes its been the stalk, in fact its a common fault on a lot of the ford range and has the same symptoms.
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- vanzep
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headlight connectors sometimes fail as the contacts corrode inside and this leads to the plugs melting. normally only happens on one side at a time - but might be worth checking condition of the plugs first. 

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That happened to me, so I bought a set of heat resistant ceramic ones from eBay for about a fiver:vanzep wrote:headlight connectors sometimes fail as the contacts corrode inside and this leads to the plugs melting. normally only happens on one side at a time - but might be worth checking condition of the plugs first.
http://www.ebay.co.uk/itm/H4-472-3-Pin- ... 41638307fe
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Is it ALL the lights go out, or just the required beam doesn't come on?
If the latter, probably the switch. But you could clean up the relays and the bulb connectors.
It was a common occurrence on old FIATs, because they didn't use relays (!) & the switch would melt. It IS scary when it happens on an unlit road at 60...
If the latter, probably the switch. But you could clean up the relays and the bulb connectors.
It was a common occurrence on old FIATs, because they didn't use relays (!) & the switch would melt. It IS scary when it happens on an unlit road at 60...