RattyMcClelland wrote:indigolemon wrote:I'd expect 14.4ish volts from the alt myself. I don't think it's doing much atm

Yer my thoughts. Im just hoping the alt isnt getting to hot and not working propperly. Its too hot to touch when the engine is running.
Perhaps i will try another alt.
It shouldn't be that hot. That heat will cause the diode pack to break down (and even if not breaking down, change operation slightly as the heat increases). Could also eventually cause the insulation on the windings to break down.
Out of interest, have you checked to see whether you can measure any ac voltage out of the alternator? Unlikely to be able to measure any with a multimeter even if the rectifier is going down, but sometimes you can measure some...